Zheke's high-speed mixing equipment for brake pad materials has improved the quality of brake pads
Release time：2025-04-25source：This stationclick：200
- Automobile brake pads, also known as car brake linings, play a crucial role in the safe operation of a vehicle. Brake pads are composite components composed of several key constituent elements. First comes the friction material layer, which is the core of the brake pad. Its function is to reduce the vehicle speed by generating friction. This friction material is composed of a mixture of various components such as semi-metals, ceramics, and carbon fibers, each of which plays a unique role in the final performance of the brake pads.
- The core task of the brake pad material mixing equipment is to thoroughly and evenly mix these raw materials with different properties and strict proportions. Only by achieving uniform mixing can the performance of each brake pad be consistent, avoiding differences in braking effect caused by uneven material distribution. Otherwise, local overheating due to friction, uneven wear, and even serious braking failure may occur.
- With the continuous improvement of the performance requirements for brake pads in the automotive industry and the rapid development of materials science, brake pad material mixing equipment is also constantly innovating and upgrading, and intelligent technology is gradually integrated into the mixing equipment. The Zheke brake pad material high-speed mixing equipment, by installing various sensors, can monitor the mixing status, mixing time, temperature and other parameters of the materials in real time, and automatically adjust the mixing time, speed and other operating parameters according to the preset, ensuring that each mixing can achieve the best mixing effect. This not only enhances production efficiency but also reduces the impact of human factors on the quality of the mixture. The Zheke brake pad material high-speed mixing equipment adopts a unique dual-power mixing process. The movement of the material bucket, combined with the high-speed rotation of the internal flying knife, causes the material to form a strong convection and shearing movement within the material bucket. The 360° movement of the material barrel causes the materials to change from a concentrated state to a dispersed state and intermix with each other. There are no dead corners during the mixing process. The flying knives inside the barrel rotate at high speed, forcibly shearing the materials. These two movements rapidly disperse and interweave different materials, achieving rapid and uniform mixing of the materials. During the mixing process, as the material temperature cannot be too high, the brake pad material high-speed mixer adopts low-temperature mixing technology, which avoids the deterioration of the performance of certain materials due to high temperature during the mixing process and reduces energy consumption at the same time. With the continuous advancement of technology, it is believed that future hybrid devices will make greater contributions to the cause of automotive safety in a more efficient, intelligent and environmentally friendly way.
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